Antelope Station

GSEC debated different back-up power alternatives for addressing the challenges associated with their high proportion of intermittent wind-driven generating capacity. Agricultural irrigation, with its heavily varying demand for electricity, adds to the power balance equation, further increasing the flexibility demands on the wind-following plant. With all these challenges adding up, GSEC turned to Wärtsilä, in order to obtain suitable backup power.

Together with low levels of emissions, Wärtsilä gas-fired technology offers flexible operation, including the ability to start up and shut down at very short notice. As water resources are scarce in Texas, the low water consumption of the technology represents a major benefit. Mark W. Schwirtz, President & General Manager, GSEC confirms: “There are other technologies out there, but what led us to the decision to pick the Wärtsiläs [i.e. the Wärtsilä engines], was that they start very quickly and are efficient units.”

The requirement to deliver full output in the hot summer months of Texas presented yet another interesting challenge. Not only is the plant located 3350 ft (1020 m) above sea level, but the ambient temperatures there are rather extreme, ranging from a low of -10°F in winter to a high of 105°F in summer (-23°C to 41°C).

Thankfully, Wärtsilä’s combustion engines can cope with both freezing and hot temperatures with minimal derating. However, as large quantities of glycol are needed to protect the cooling circuits in winter, this would result in the engines having to be derated in summer. The issue was solved by introducing two different cooling water configurations. Two separate tanks were constructed – one holding cooling liquid containing glycol and the other for cooling water alone – and the type of cooling water used can be swapped. This solution allows full output and the efficiency of the plant across the entire temperature range.

The quick-starting power plant of GSEC, suitably named “Antelope” Station, consists of 18 Wärtsilä 34SG generating sets. Mark W. Schwirtz especially highlights the value of the plant’s multi-unit setup: “They provide multiple shafts, which gives us shaft diversity so we can bring generation on in small increments. This we feel will have value in the markets that we participate in.”

The delivery included mechanical, electrical and control auxiliaries, switchgear and exhaust emission control solutions. Additionally, Wärtsilä provided installation and commissioning support, as well as factory training for the local plant operation crew. The project timeline was tight, with operation originally scheduled to begin in 2012, but as forecasts indicated that demand in the summer of 2011 would be higher than anticipated, Golden Spread was keen to have the plant up and running as quickly as possible. The plant was successfully commissioned in the early summer of 2011 – way ahead of schedule.